Did anyone notice this on allpar?
http://www.allpar.com/model/jeep/liberty-2005.html
Quote:
Jeep Liberty ball joint problems and repairs
An engineer wrote, “The [ball joint] specifications were changed, the durability cycles were changed, as well as the loading factors, all downwards from standard JTE specs. This was to follow a directive to reduce cost of SUV parts, because, as so many people have noted here, SUV's aren't used offroad generally. The point is, the joints have a full lifetime as designed and predicted. The issue is not with the parts being poorly made, the issue is the wrong spec was used.”
This seems to have originated by an argument between the Executive Engineer (just below VP of Engineering) of Vehicle Development (who was an old Jeep guy) and Financial (which had the backing of Bob Eaton). The parts meet the specification, but the specification was changed to save money - as with Neon head gaskets, AC, and exhaust donuts.
Explains alot.