It is currently Thu Nov 05, 2026 5:55 am

All times are UTC - 5 hours [ DST ]




Post new topic Reply to topic  [ 7 posts ] 
Author Message
 Post subject: Removing Heavy Rust For Painting / A How To Do
PostPosted: Thu Jun 07, 2007 9:04 am 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Sat Jul 01, 2006 9:19 pm
Posts: 4129
Location: Saint Augustine, FL
This is the process I use for cleaning rusty iron parts for antique Hit & Miss engines and Tractors. It is simple, doesn't cost much and works great. Electrolysis is used to move the particles of rust from the part or relic to an iron bar. All the items are less than $15.00.

What is needed for a 5 gal. size setup:

A container. For my small tank I use a plastic 5gal bucket.

Battery Charger. The bigger the better. A 15amp charger will handle about anything
you can get in the bucket, but most of the time it will draw 6amps
or less. The part in the pics drew 2amps.

Electrodes. 1/2" Rebar, 1/2"cold roll round stock or other pieces of iron you may find.
use 3 or 4 cut to stick out of the bucket about 2" or so. This metal can be
found at Lowe's or other hardwares for around $6. Today I found some
rebar holding stakes that have a clip that can be bent down to hold it on
the bucket. They should work well @ 74 cents each.

Sodium Carbonate. The two best sources are a swimming pool PH treatment, Baqualcil
is one brand, Arm and Hammer Washing Soda. The washing soda is
getting hard find but some older stores still have it. The sodium
turns the water into an electrolyte.

Copper wire. The electrodes need to be cleaned at the top and wired together. I use
short jumpers with alligator clips but you can twist it on.

Iron Wire or small Chain. This is to hang part from crossbar into the water. I use a
welding rod or rebar tie wire. This will also be the negative
connection.

Three or four electrodes are cleaned on one end and placed around the inside of the bucket with clean end up, clamp or tie in place. Fill the bucket with water, add 1/2-3/4 cup of sodium carbonate and stir well. Hang the relic from the cross piece using the iron wire or chain. Everything in the bucket that will be conducting electricity should be iron. Connect the Positive charger clamp to the Electrode grid and the Negative to the wire on the relic. Turn the charger on. It will start slowly but soon it will look like it is boiling.

It will help if you brush the loose rust off the relic before you start. If it is greasy wash it in soap and water first. The solution is not hazardous and can be dumped in the drain or yard. It does produce small amounts of Hydrogen so do it in an open area.

Be sure your connections are on correctly! This is a copy of a post on the White's Metal Detecting Forum.

Terry

Image
Image
Image
Image
Image

_________________
Image2011 Ford F-150 XLT 4X4


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 9:35 am 
Offline
Lifetime Member & Advertising Vendor
Lifetime Member & Advertising Vendor
User avatar

Joined: Fri Sep 09, 2005 9:28 am
Posts: 1701
Location: North Eastern, IL
Thats amazing!

_________________
2008 Unlimited Rubicon - 3.5" AEV/Nth lift - 35" MT/R with Kevlar - AEV Wheels - York OBA
2008 Patriot - Fuel Saver

Image


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 9:37 am 
Offline
LOST Addict
User avatar

Joined: Thu May 11, 2006 10:20 am
Posts: 1667
I'd have to soak my whole underbody in that thing to d-rust the whole package.... :oops:

_________________
NYC L.O.S.T.# 022174 -
Check out my Image CarDomain


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 10:26 am 
Offline
LOST Member
User avatar

Joined: Fri Jul 08, 2005 8:34 pm
Posts: 258
Location: DeTrOiT
That is simply awesome! Looks like a brand new part.

_________________
<b>--PHIL--</b>
<i>(Lift, Wheels, Tires, Skids, U Know...)</i>
<b>L.O.S.T MID-WEST MEMBER #057522 </b>


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 10:41 am 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Sat Jul 01, 2006 9:19 pm
Posts: 4129
Location: Saint Augustine, FL
What got me thinking about this is someone on here paints under-body parts. So, I thought I would put this on here. I use a smaller one for some of the coins I find when I use my metal detector.

Terry

_________________
Image2011 Ford F-150 XLT 4X4


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 2:15 pm 
Offline
LOST Addict

Joined: Mon Oct 17, 2005 9:27 am
Posts: 2247
Location: Woodward Ave
Wish I could do this to my boat trailer.

_________________
02 Liberty Limited
Silver Outside & Taupe Inside
Heated Seats, Sunroof & Infinity speakers
USA Spec I-Pod adaptor, Mopar Sub, Garmin GPS
Tow Package, Select-Trac
Rock Rails, Tow Hooks


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jun 07, 2007 8:43 pm 
Offline
LOST Member

Joined: Mon Jun 05, 2006 10:08 pm
Posts: 349
Can you make a drive through? Lots of clients. Lol.

Just amazing.

_________________
2006 Liberty Renegade
Daystar 1.5, 2.5 Lift
Mickey Thompson MTX 225/75 16
Surco Roof Rack
Surco Spare Tire Bike Rack
Garmin Map 76 GPS


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 7 posts ] 

All times are UTC - 5 hours [ DST ]


Who is online

Users browsing this forum: No registered users and 5 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum

Search for:
Jump to:  
Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group. Color scheme by ColorizeIt!
Logo by pixeldecals.com