SweepnChoke wrote:
Jacking the LCA up won't shrink the gap?
My only suggestion aside from the ones mentioned would be to turn the alignment bolts on the LCA.

never mind the arrow, it was just the best LCA pic I could find at the moment, The big bolt on the right.
I had pretty much the opposite issue when I installed my first lift (spacer lift), I couldn't get enough space to get the clevis connected to the LCA. I marked the original positions on the LCA alignment bolt (not that it mattered since I was going from stock to 2.5' lift, alignment isn't going to match anyway). I then turned the nut CW on the drivers side, and CCW on the pass side to bring the LCA down to a lower position.(CW and CCW as if looking at the nut from the front of the jeep)
In your case you would want to go CCW on the drivers side, this should cause the LCA to move up enough to allow the UCA stud to seat. (I just can't remember whether it was the front, rear, or both LCA bolt that caused the LCA to move up/down.
Once everything is bolted up, turn the LCA alignment back to the original positions.
However the fact that this strut does not appear to be compressing concerns me. You purchased it assembled?
Yes fully assembled franky 2. I even called All J, and all they said was the only thing they could think of was that it was binding on the unibody preventing the strut from compressing.
I did talk to marty at rocklizard and he suggested loosening the bolts on the lca to give it more room for play, he also said sometimes at full extension the cv axle wont want to slide back in, so i have to manipulate that too, so it sits back in. He figured it was one fo the two causing me problems.
So after talking to some of the pros i think ill loosen the bolts on the LCA to allow mobility, and use ratchet straps from the LCA to UCA and try to get it to pull together.