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PostPosted: Thu Aug 06, 2009 7:54 am 
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Texas is a whole lot closer to 110 than -10, no concerns about the engine not keeping warm

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PostPosted: Thu Aug 06, 2009 8:32 am 
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tjkj2002 wrote:
That only holds true for a "reverse cut" gears which are only found in a high pinion front axle which the D30A is not.The D30A is a low pinion diff so when going forward the torque is applied to the "coast" side of the gears,in reverse the torque is applied to the stronger side of the gears.It's reverse for a reverse cut diff(high pinion) which also make a high pinion diff stronger then the comparable low pinion counterpart.


We have different ideas of what is the coast side and drive side of the gearset. The way I see it, what ever side makes contact when torque is applied in the drive direction is the drive side. That's the side that gets lapped. There's no point in spending the cycle time to lap the other side unless there's a noise complaint.

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PostPosted: Thu Aug 06, 2009 8:41 am 
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nursecosmo wrote:
Try turning off the engine, even in warm weather, while going down a mountain in gear and you will see what I'm talking about when the temp needle drops to zero in like a minute.

Not a chance I'll try that. The transmission is then spinning unlubricated. Seen too many fried that way.

nursecosmo wrote:
It is well established in the hyper miler community that dropping out of gear, while coasting down is the better way to save fuel in a gasser or in a diesel. If the engine is spinning at 2200 RPM, it injects the same amount per power stroke as the minimum amount injected at idle.

We'll have to agree to disagree on that one. Gas probably, diesel probably not. Another thing to consider is that when the engine is being pushed by the transmission, you are getting your accessory drive torque (alternator/air conditioning/lube/cooling) essentially for free.

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PostPosted: Thu Aug 06, 2009 9:44 am 
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danoid wrote:
nursecosmo wrote:
It is well established in the hyper miler community that dropping out of gear, while coasting down is the better way to save fuel in a gasser or in a diesel. If the engine is spinning at 2200 RPM, it injects the same amount per power stroke as the minimum amount injected at idle.

We'll have to agree to disagree on that one. Gas probably, diesel probably not. Another thing to consider is that when the engine is being pushed by the transmission, you are getting your accessory drive torque (alternator/air conditioning/lube/cooling) essentially for free.


I'm going to have to agree with danoid on this one. I'm no engine expert, but I've had the GDE tune for a little while now. The results so far (EVIC) are fantastically better than what I am used to seeing (EVIC of 32 vs. EVIC of 23). They know what they are talking about when it comes to this.

Besides, think of it this way. If the engine running at 2200RPM at 0% throttle injects the same amount of fuel per stroke as an idling engine, and the engine running at 2200RPM significantly improves your ability to coast, then what on earth could possibly be the advantage of cruising at lower RPMs?

With GDE, I can take my foot off the pedal and cruise for much longer distances than before, all while watching my EVIC climb at a rapid rate.

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PostPosted: Thu Aug 06, 2009 1:04 pm 
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I don't know what hills your driving down in neutral, but around here whatever fuel you might save would quickly be made up for by burned up bake parts, or death.


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PostPosted: Fri Aug 07, 2009 2:23 am 
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stoutdog wrote:
think of it this way. If the engine running at 2200RPM at 0% throttle injects the same amount of fuel per stroke as an idling engine, and the engine running at 2200RPM significantly improves your ability to coast, then what on earth could possibly be the advantage of cruising at lower RPMs?

With GDE, I can take my foot off the pedal and cruise for much longer distances than before, all while watching my EVIC climb at a rapid rate.


I think that you are missing the point entirely. The advantage in coasting at idle vs coasting at 2200 RPM is that, for every meter traveled the engine has to turn X many times. At 2200 RPM it is turning 3 times faster than idle speed for every meter traveled forward. If fuel is being injected at every power stroke of the engine, three times as much fuel is being used to travel the same distance.

Now Danoid may also be right in that our CRD can enter what is known as "deceleration fuel cutoff" mode in certain situations. In most modern vehicles however, the DFCO parameters are temperature dependent, and are only used momentarily in stop and go situations.

If GDE has indeed improved the coasting distance which may be achieved when letting off of the pedal, it could only be by adding more fuel to the engine during the coasting event. There is no other parameter to adjust. This being the case, coasting in gear with the GDE tune "should" use more fuel than coasting out of gear.

I am not encouraging anyone to coast in neutral, because not everyone can do it safely. Nor am I coming down on GDE. I think highly of what they have done, and plan on getting their tune as soon as I'm rich and famous.

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PostPosted: Fri Aug 07, 2009 2:30 am 
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Pablo wrote:
I don't know what hills your driving down in neutral, but around here whatever fuel you might save would quickly be made up for by burned up bake parts, or death.


Who's going down mountains in neutral?

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PostPosted: Fri Aug 07, 2009 7:21 am 
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The perception of improved coasting with the GDE tune is two-fold:

first, as one tips out of throttle we ramp the fuel down to zero at a slightly slower rate from around 0.35 seconds to around 0.550 seconds depending on the rate of pedal change. This minimizes the clunk in the driveline and makes it harder to feel the change from forward momentum to nothing.

second, when you are off the throttle the turbocharger is acting like an exhaust brake. We can control the vane position to be more open and less restriction, thus reducing the pumping losses of the engine. If the vanes were very closed in no fuel situations, the engine will brake much harder...similar to a jake brake on a rig.

If the transmission is locked up and no throttle is applied the engine will not deliver any fuel as long as the rpm is above 1200. This is a key benefit to running the maximum amount of lock-up as possible.

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PostPosted: Fri Aug 07, 2009 8:04 am 
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GreenDieselEngineering wrote:
second, when you are off the throttle the turbocharger is acting like an exhaust brake. We can control the vane position to be more open and less restriction, thus reducing the pumping losses of the engine. If the vanes were very closed in no fuel situations, the engine will brake much harder...similar to a jake brake on a rig.


It'd be neat if you could slam the vanes the opposite direction to add drag, when the high RPMs of trying to engine-brake a trailer down a grade are detected...

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PostPosted: Fri Aug 07, 2009 11:40 am 
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nursecosmo wrote:
stoutdog wrote:
think of it this way. If the engine running at 2200RPM at 0% throttle injects the same amount of fuel per stroke as an idling engine, and the engine running at 2200RPM significantly improves your ability to coast, then what on earth could possibly be the advantage of cruising at lower RPMs?

With GDE, I can take my foot off the pedal and cruise for much longer distances than before, all while watching my EVIC climb at a rapid rate.


I think that you are missing the point entirely. The advantage in coasting at idle vs coasting at 2200 RPM is that, for every meter traveled the engine has to turn X many times. At 2200 RPM it is turning 3 times faster than idle speed for every meter traveled forward. If fuel is being injected at every power stroke of the engine, three times as much fuel is being used to travel the same distance.

Now Danoid may also be right in that our CRD can enter what is known as "deceleration fuel cutoff" mode in certain situations. In most modern vehicles however, the DFCO parameters are temperature dependent, and are only used momentarily in stop and go situations.

If GDE has indeed improved the coasting distance which may be achieved when letting off of the pedal, it could only be by adding more fuel to the engine during the coasting event. There is no other parameter to adjust. This being the case, coasting in gear with the GDE tune "should" use more fuel than coasting out of gear.

I am not encouraging anyone to coast in neutral, because not everyone can do it safely. Nor am I coming down on GDE. I think highly of what they have done, and plan on getting their tune as soon as I'm rich and famous.
For the VW TDI ECU, the fuel is actually cut off for engine braking, so if one was to coast in idle down a hill, you would use more fuel. I profess ignorance with the CRD, but there is NO WAY I am free-wheeling down hills in Colorado. That's a sure recipe for death and destruction.

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PostPosted: Fri Aug 07, 2009 2:55 pm 
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Who is coasting down hills?

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PostPosted: Fri Aug 07, 2009 3:28 pm 
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nursecosmo wrote:
Who is coasting down hills?


Who's on first?

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PostPosted: Sat Aug 08, 2009 8:19 am 
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Very interesting discussion.

First the front axle. To my knowledge all modern 4wds work with a live front end now (everything turns all the time). Why? $$ The manufacture just wants something that'll make it to warranty without breaking. It's simpler to make and maintain. It makes for easy, idiot(most 4wd drivers nowadays) proof "shift on the fly". Over the years many different mechanisms have been developed to disconnect the unneeded front end parts and all have dependability issues. From an efficiency and maintenance stand point, the front end moving all the time is stupid. That said, the truck market has manual locking hub kits that make a real 4wd system out of the factor system. I have one in my garage now for my 06 Cummins. But the fuel mileage gains that I've seen reported from others isn't what you'd expect - .5-1 mpg. And that's with the heavy duty front end of the 3/4 - 1 ton trucks. A manual locking hub kit for the Libby would be great, but I don't think the mileage gains would be a reason to do it. Not gonna happen though, the market is too small.

Question for GDE: Can we request a program that uses the turbo as an engine break as much as possibly. The easing off the throttle to relieve drive line clunk sounds nice. But we live in the mountains and I would much prefer to have as much engine breaking as possible since our vehicles are either going up or down all the time. Plus it would be advantageous to those that tow regularly especially since there is no Jake brake for this rig. (Now wouldn't that be cool to hear a Libby e-braking to a stop :lol: )

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PostPosted: Sat Aug 08, 2009 9:20 pm 
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Tinman wrote: Question for GDE: Can we request a program that uses the turbo as an engine break as much as possibly. The easing off the throttle to relieve drive line clunk sounds nice. But we live in the mountains and I would much prefer to have as much engine breaking as possible since our vehicles are either going up or down all the time. Plus it would be advantageous to those that tow regularly especially since there is no Jake brake for this rig.


The reports of "improved coasting" when the muffler/exhaust is opened up have kept me from upgrading the exhaust. We too live in the mountains and often tow. Downhill/10% grade at 50 mph, fourth gear won't hold you back, it's too fast for second gear, and there's no way to select third darnit! I don't need to coast better, but better engine braking would sure be useful. (Best of all would be a way to outsmart the trans shifting control...).


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PostPosted: Sat Aug 08, 2009 10:13 pm 
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If you need third gear you just hit the OD off button. The most/best you'll get then is 3rd gear lockup.


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