geordi wrote:
Press harder on the pedal, and the engine sometimes gets louder, the EGT goes up, boost DOES NOT MOVE from about 6psi, and big clouds of black smoke.
Every so randomly, the engine will get louder with a lot of lifter noise (like a Powerstroke clattering) that it doesn't normally do. This is usually while the smoke is the thickest.
No matter what, let out of the pedal completely, and instantly go right back in - ZOOM and the boost rockets to 20psi.
Geordi, when my turbo hose blew (pressure side, going to the intercooler), it turned into a real dog. Ram it to the floor and it would still barely move. Very hard to maintain 55 mph and the engine temp rose too but I finally got it home. When she blew, it was catastrophic and I knew instantly what had happened (complete with a new whistle of the escaping air from the hose). The same thing occured when the hose blew off when I did not tighten the hose clamp enough upon reinstallation

of an OEM hose (which was much more durable than the hose from the factory floor). 45mph was difficult under these conditions. I would assume the higher EGT's being from the engine doing more (HP production) with less (sin turbo) and excess fuel not combusting where it should.
I would look very hard at your turbo or associated clamps and hoses going from it, it may even be something blocking air intake too but I doubt it. I would repost your problems in the forum under it own heading so that others may weight in.
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2005 CRD Sport - "Blackie"
Tow Package
Trac Loc
GDE EcoTune w/ unl torque
Goodyear Wrangler SilentArmor Tires
over 192,000+ miles
100k mile service performed
5V Glow Plugs Installed and ECM updated
