naturist wrote:
There are only two "tricks" that should help at all: (1) make sure you have a working thermostat and (2) NEVER take a trip shorter than 30 minutes at highway speed.
If your engine does not warm up such that the temp guage is right at the first tick left of dead center within a few miles at highway speed, regardless of whether your block off the radiator, then your thermostat has died -- they are designed to fail OPEN.
Further, until the engine is fully warmed up, the viscous fluid heater is working (and sucking up fuel like a sponge) to warm the engine. Short trips will have it working ALL the time, and your mileage will drop like a rock. If the thermostat is not up to snuff, you wind up with the viscous heater working ALL the time, and that will really kill your mileage.
I've now put 145,000 miles on my 2005 CRD. Here in Virginia, overnight lows sometimes drop as low as -10˚F, but usually are in the low 20s. I have had occasion to drive it at -10, and have NEVER blocked off the radiator. Since my driveway empties onto US 460, I have about 5 miles at highway speeds before hitting any slowdowns, and my engine is easily fully warmed up within that 5 miles. Since it will not warm up at idle, if you have only city street speeds, it will take you longer to warm up under those conditions.
Winter diesel fuel is about 10% less energetic, so you will get 10% lower mileage in winter than summer, and there is nothing you can do about that. I've been getting about 24 mpg overall, and about 29 on road trips where the entire tank is AFTER it is fully warm. This compares to about 26 overall and about 34 on summer diesel.
You know, I thought about what I said after I wrote it, and realized my Ram/Cummins with a low-temp T-stat was never this cold natured without a winter front. I'm doing OK with fuel economy after GDE-izing my ECU/TCM together, but it's not that darn cold out to do this, it had to be the tstat failed open. Not overly concerned with cost, as I know my dealer maint guy, go to church with him even.