4 way fuel connector

MOCRD · **Joined:** Wed Apr 01, 2015 5:04 am **Posts:** 2

I have a 2005 CRD and while removing the MAP sensor for cleaning I broke the fuel injector return line off the plastic 4 way fuel connector. I have been unsuccessful in trying to track down a replacement connector. Any recommendations on places that may have this part?

I noticed on another thread someone had this similar problem and they made a new part out of 2 T connectors. Any advice or pictures on how this repair is done?

Thanks in advance for your response.

WWDiesel · **Posted:** Wed Apr 01, 2015 9:14 am

Best option is to go to your local hardware store and purchase two brass "TEEs", one bushing, and four barbed hose fittings all in 1/4 pipe thread size and make your own. The barbed hose fittings must be matched to the corresponding hose size. :wink:

If you want factory, here are the part numbers.
Injector Fuel Return Fitting - 05142809AB ; 05142809AA; 68020538AA
Factory Chrysler Parts (Mopar) wants ~85 bucks for it with the hose to the injection pump. :shock:

http://www.factorychryslerparts.com/products/JEEP/2005/LIBERTY4x4--28L-4-Cyl-Turbo-Diesel--5-Spd-Automatic-5-45RFEEDITION-Limited/BLOCK-Fuel-Return/4371323/05142809AB.html

this is a picture of Pap's replacement:
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=5&t=80939&p=853259&hilit=brass+return#p853259

thermorex · **Posted:** Wed Apr 01, 2015 11:11 am

The only challenge is the plastic return line from cp3 to the 4way adapter. Going wit brass tees you'll need to replace it with a rubber fuel hose since there is no way to clamp it to the barb hose fitting you'll use in the tee. You'll also need a small enough hose barb fitting to use it for injector return line.

WWDiesel · **Posted:** Wed Apr 01, 2015 1:16 pm

thermorex is correct,
as Pap explained in his write up, the big return line from the back of the CP3 injection pump over to the four way connector has a hard plastic inner liner. So, if going to a brass setup, you will need to replace this hose with a good quality marine grade fuel line and some good fuel injection hose type band clamps... :roll:

MOCRD · **Joined:** Wed Apr 01, 2015 5:04 am **Posts:** 2

Thank you for all your responses. I will give this a try. Also, thanks for the tip on the fuel line.

4 way fuel connector

Who is online