
I know how you feel. Why do you think I don't have any mods yet... Its called 1K/month daycare (soon to double when my second son is born next week)
Ok, try this option on for size. Find yourself a privatly owned muffler shop. Reputable is best, most likley if an independent can stay in business against the chain stores they can probably do a good job. Since I havent researched the options for the KJ and it looks like there arn't many header options out there I'm not sure how much you can buy vs fab or have fabbed for you. So, if possible, buy a set of headers and have the rest done by a shop. Find an independend and get a quote to have them do true duals for you. You'll need to buy a second cat and muffler. If possible, there are some after market cats that are designed for true dual exhast and arn't very expensive, othersise you will probably want to get a quote for a factory cat, but I'd bet you could probably get two after market cats for the price of one OEM one.
The things is, many of these independent shops can do the work for less simple because they're willing to make less profit. Thats where most of my red-neck buddies go and get their pickup trucks setup duals and glass packs. The rest of them do it themselves. Not that I would support this concept, but independents are sometimes willing to bend the law when it comes to emissions...
One last option is to do it all yourself. Independent shops might be willing to bend and possibly weld the pipes for you or let you do some of the work yourself. If you can't weld, find someone who can, because crimping it all together will produce leaks and you won't be happy with the results.
Good luck!
One last thing. One thing I learned about Chrystler and their cats... Back when they were about to go belly up, they had to cust some hellatious deals with their suppliers. One such deal was with their cat builder. As a result, (at least on dodge and chrystler cars, not sure about jeep, now) the technology in their cats is from the 50s. These cats don't work well with modern fuel and engine types. So, in order to keep from burning the cats out prematurly the OEM computers are designed to run ritch. The extra unburned fuel is used to cool the cat down. Ultimatly this costs us consumers in power and economy. An aftermarket cat and computer can cure this. Thats one reason why most tunners lean out your fuel supply first. What most don't tell you about is that your cat will wear out sooner. Just thought I'd share that with everyone.
