warp2diesel wrote:
I have had conic window regulator failures, including my Wife's TDI, my Chevy C-30 I traded off on the CRD and on other cars and trucks that have turned out to be miss aligned tracks, bent doors, regulators not in the same plane as the window.If you have to force something into place to make it work, chances are it will later jam and break something. Automotive bodies are not exact copies of each other and are only an approximate copy that looks the same to the human eye. You might want to take the KJ to a good body shop so they can practice their ART and make the the window go up and down in the tracks and make sure the other window regulator components don't distort when bolted down. Most mechanics are bolt it on, trying to beat Flat Rate and are not going to massage the door, tracks, regulator mounts into shape to have it properly work. For dealers, if warranty pays or the customer has deep pockets, they don't care. When I installed my left rear Steiger kit to replace the broken plastic part, I had to align the window tracks (yup I bent them) so the window would go up and down freely and not be in a bind. On my Wife's TDI, I had to put a 2X4 between the door pillar and door, put my shin on the door bottom, push on the top, and recurve the door to get the window tracks to align.
Did that all the time when working at a bodyshop,my knee is a tuned door aligner.Guess why my window regulators have yet to fail and yes they where completely removed in '02(all 4) for when I fixed/painted my KJ,I spent 14 hours aligning everything in my KJ to open/close,go up/down with perfection.